PRODUCTS/BUTT FUSION MACHINES

Automatic Butt Fusion Machine V500 200MM-500MM (8″ IPS -20” IPS)

Riyang automatic butt fusion machine is featured by PLC touch screen, user-friendly RFID access and Servo motor powered station. The intelligent welding system guides the operator to weld in more accurate way, thus reducing the risk of error occurred by operator. This kind of butt fusion machine is always required in gas industry.

Automatic Butt Fusion Machine V500 200MM-500MM (8" IPS -20'' IPS)

Automatic Butt Fusion Machine V500 200MM-500MM (8" IPS -20'' IPS)

Automatic Butt Fusion Machine V500 200MM-500MM (8" IPS -20'' IPS)

Automatic Butt Fusion Machine V500 200MM-500MM (8" IPS -20'' IPS)

Automatic Butt Fusion Machine V500 200MM-500MM (8" IPS -20'' IPS)

Automatic Butt Fusion Machine V500 200MM-500MM (8″ IPS -20” IPS)

The RIYANG V-CNC series automatic hydraulic butt welding machine V500 CNC is applied to joint PE, PP, PPR and PVDF pipes and moulded fittings. 

Selection of components with a long service life ensures a low maintenance and repair, friendly and reliable operation.

Product Details

WELDING RANGE O.D. 200MM – 500MM
PISTON AREA 23.06 CM²
POWER SUPPLY 380V±10%, 50/60HZ
TEMPERATURE RANGE MAX. 320ºC
HEATER POWER 7.3KW
PACKING DIMENSION 1580*1000*960 MM, 1030*680*1200 MM, 800*350*400 MM
TRIMMER POWER 1.5KW
PUMP POWER 1.5KW
WORKING PRESSURE RANGE 0 – 120 BAR
GROSS WEIGHT 611KGS

V-CNC series Characteristics

WELDING CONTROL SYSTEM FULLY MONITORED BY CNC CONTROL UNIT
DATA LOGGING CAPACITY 2000 REPORTS
WELDING MONITORING SYSTEM AMBIENT TEMPERATURE, INPUT VOLTAGE, HEATING TEMPERATURE, WELDING PRESSURE, WELDING TIMES, HEATING OPERATION, TRIMMING OPERATION, MEMORY CONTROL.
LANGUAGES AVAILABLE UPON REQUEST
WARRANTY PERIOD 2 YEARS

Basic Frame

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Oil seal kit, origins from Germany, make sure that the pressure performance stays in a more stable way.
4sets quick coupling helps the operator to prepare the machine better before and after welding, and we use STUCCHI which from Italy ensures no hydraulic oil leakages when unplug or plug in.
Using an integral shaft (top chromate treatment) instead of the assembled shaft, ensure the chassis strength to avoid possible frame twist or deform when dragging the pipe with extreme parameters.

Heating Plate

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We use Dupont from the USA for coating the heating plate, which is the best in the industry. It’s many stickers on an aluminum plate, more non-sticky to plastic pipes surface. The temperature deviation of different points on the heating plate is 2-3 degrees (small size machine) and 5-6 degrees (big size machine). 

Trimmer

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High-quality drill, which can do 220V, 3phase as an option.

Electrical box Assy.

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– Temperature-controlled switch when the temperature-controlled switch is off, all the aviation plugs are not live, even the power cable connected with the power source. It is quote safe to connect or disconnect the plugs before or after welding.
– Very well-connected wires and a more reasonable layout. Each wire is marked with the corresponding numbers, thus giving more convenience to do the troubleshooting when a failure happens.

Support

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Ergonomic design

Automatic control box

 

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The CNC hydraulic control box is available for all RIYANG basic model machines, covering the size from O.D 50mm through O.D 1200mm. Fully encased control box makes the protection level up to IP 54.
Due to the unique powertrain, it could not only create sufficient hydraulic power during the welding procedure but also makes sure precise control. And most importantly, it greatly reduces the weight of the control box. And the servo-motor applied significantly reduces the failure possibility and maintenance cost.
All connections sockets are located at the back of the hydraulic control unit, including sockets for the trimmer tool and heating plate. No additional power distributor is needed.
Various welding standards (DVS, ISO, WIS, etc.) could be pre-installed by different languages upon your request. All welding reports could be saved immediately to internal memory with a capacity of 2000 reports after welding accomplished, or print the report. Meanwhile, it is available for downloading through the USB interface.
All RIYANG V-CNC series hydraulic control box is featured with PLC touch screen, extremely user-friendly RFID access technology. Troubleshooting and program upgrades are available for remote control.
When the heating plate hooks up with the machine chassis, inserting or release the heater will be controlled remotely by a hydraulic unit, which is the same as a trimmer. These characteristics prevent the operators from being injured. 

Automatic Butt Fusion Machine V500 200MM-500MM (8″ IPS -20” IPS)